50p Anti-clog Ceramic Disk
Product Details
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What is 50p Anti-clog Ceramic Disk
The 50p anti-clogging ceramic disc, developed for powerful cutting and outstanding durability, delivers up to 4 times the performance and life of conventional discs. Designed to maximize cutting efficiency and minimize grinding stress and operator fatigue. Effective on a wide range of materials including ceramic varnish, electrophoresis, metals, compounds, gelcoat and white wood.
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10p High Mechanical Strength Ceramic Disk
In order to better match the use of ceramic filter, ceramic filter board must focus on "special material plate" and "special industry process". The core of ceramic filter is ceramic plate, and the core of ceramic plate is micropore. The arrangement and formation of micropore must be based on material. Special ceramic plates must be used for different particle sizes and material properties. All of our ceramic plates are manufactured according to the user's conditions. Different materials, different ceramic plate processes, different particle sizes and different microporous forming methods of ceramic plates. In order to show the best effect of ceramic filter to users.
High thermal conductivity (about 320W / m · K), close to BeO and SiC, more than 5 times that of Al2O3.
The thermal expansion coefficient (4.5×10-6°C) is matched with Si (3.5-4×10-6°C) and GaAs (6×10-6°C).
Excellent electrical properties (dielectric constant, dielectric loss, volume resistivity, dielectric strength).
Good mechanical properties, higher flexural strength than Al2O3 and BeO ceramics, can be sintered at normal pressure.
Good optical transmission characteristics.
Non-toxic.
30p Good Wear Resistance Ceramic Disk
Excellent insulation, security, long working life
High temperature resistance
Resistance to electric breakdown
Stand wear and tear
High strength
Corrosion resistance
Good compactnes
HIgh hardness
40p Low Resistance Ceramic Disk
Easily Machinable
High Volume Resistivity
Excellent Thermal Shock Resistance
Withstand Extreme High Temperature
Corrosion Resistant
20p Chemically Stable Ceramic Disk
High thermal conductivity;
Expansion coefficient can be matched with semiconductor silicon wafer.
High insulation resistance and voltage resistance.
Low dielectric constant, low dielectric loss.
High mechanical strength.
Suitable for flow ducting molding process.
High-intensity sealing, high air-tightness, high reliability, good heat resistance.
Varity metal can be joint with ceramic, like Ni, Cu, Ag, etc.
Coating Layer thickness, Mo-Mn 25-40μm, Plated layer thickness Ni 3-7μm.
Advantages of 50p Anti-clog Ceramic Disk
Ceramic is more durable and lasts longer than rubber or plastic. It can also withstand extreme temperatures more effectively than other fixture options.
The structural components of these advanced faucets are designed to protect the valve and reduce wear and tear on this critical component of your kitchen or bathroom.
The innovative design of the 50p anti-clogging ceramic disk requires only a gentle turn to operate. This is in contrast to traditional ceramic discs, which may require two or more turns to fully open.
The 50p Anti Clogging Ceramic Disc model is roughly equivalent in price to ceramic discs that use rubber or plastic parts. The cost of replacement parts for these ceramic disks is much lower than traditional ceramic disks, making ceramic disk models a truly affordable option for most homeowners and businesses.
50p Anti-Clogging Ceramic Discs Are Durable and Don't Waste Energy
50p Anti-clog Ceramic Disk also feature a top-sealing threaded retainer ring, which ensures an airtight seal. As air pressure increases, the sealing force on the O-ring increases and creates an airtight seal. No air leaks means no energy waste.
Durable, reliable and clog-resistant, 50p Anti-clog Ceramic Disk are low-maintenance diffusers that typically last 20 or more years. To prolong service life further, an optional in-place gas cleaning system is available.
Working Principle of 50p Anti-Clogging Ceramic Disc
When the filter is running, due to the effect of vacuuming, the filter plate rotates and is immersed under the slurry liquid level in the tank, causing a solid particle accumulation layer to form on the surface of the filter plate. The liquid passes through the filter plate and is switched in by the distribution head. Vacuum bucket. When the filter plate with the accumulated layer leaves the slurry liquid level, a filter cake is formed. Due to the effect of vacuum, dehydration continues and the filter cake is further dried.
The rotor continues to rotate to the position where the scraper is installed, so that the filter cake is removed and sent to the required place by the belt conveyor.
After removing the filter cake, the operating position of the filter plate reaches the automatic switching position to the flushing position opposite to the vacuum flow direction, forming a flushing effect from the inside of the filter plate outward to remove particles blocked in the ceramic micropores. Then re-immerse in the slurry.
When the filter has been running for a long time, the filter plate can be fully flushed. The backwash liquid used can be added with chemical agents and coordinated with ultrasonic oscillation to maintain the efficient operation of the filter.
How to Remove Stains from Ceramic Plates
There are several ways to remove stains from ceramic plates, and you can choose the right method depending on the type and severity of the stain:
Salt and vinegar stain removal method. Mix 1 part vinegar and 1 part salt and brush the ceramic plate with this solution to effectively remove the stain.
Crushed eggshell removal method. Eggshells will be ground into powder, use it instead of stain removal powder, you can clean ceramic ware.
Ammonia stain removal method. Using ammonia to clean, even if the accumulation of a thick layer of tea scale, can be as good as new.
Alcohol stain removal method. With a cotton ball dipped in a little alcohol wipe, you can make ceramic ware new.
Toothpaste stain removal method. Wiping with a cloth dipped in toothpaste can also remove stains.
Baking soda cleaning method. Sprinkle baking soda on a moist towel and place it on the stained area, wait for 5 to 10 minutes and rinse it off with water.
The Ceramic Disc Sub is a simple and economical tool used for snubbing and pump-out applications. The disc sub uses a proven ceramic burst disc with a concave shape that provides outstanding pressure resistance below the sub. A dual disc option is available that provides high pressure resistance above and below the sub. The ceramic burst disc offers excellent resistance to harsh chemicals and temperature variations downhole.
The disc sub is run on the bottom of the tubing or below a production packer. After setting the packer, the disc is burst to allow for production. The single disk option can be opened with pressure or a drop bar. While the dual disk option must be opened with a drop bar. The sub's full open ID after pump out allows for unrestricted flow through the tubing with little to no debris left in the wellbore.
50p Anti-Clogging Ceramic Disc Technical Data
|
Al2O3 Purity (%) |
Density (g/cm3) |
Bending Strength (Mpa) |
Expansion (X10-6/℃) (25-800℃) |
Thermal Conductivity (W/(m.R)) |
Dielectric Strength (kv/mm) |
Max Working Temperature (℃) |
Water Absorption (%) |
|
95 |
3.60 |
364 |
7.6 |
20 |
11 |
1500 |
<0.2 |
|
99.7 |
3.90 |
450 |
8.0 |
35 |
12 |
1800 |
<0.1 |
High-intensity sealing, high air-tightness, high reliability, good heat resistance.
Varity metal can be joint with ceramic, like Ni, Cu, Ag, etc.
Coating Layer thickness, Mo-Mn 25-40μm, Plated layer thickness Ni 3-7μm.
Metalized ceramic has advantages of ceramic and metal.
We can make the metalized ceramic parts as your design.
50p Installation and Connection Specifications for Anti-Clogging Ceramic Discs
The ceramic disc must fit precisely within the cartridge housing and align correctly with the internal mechanisms, such as seals, springs, and the valve stem. Key dimensions to consider include:
Diameter
Confirm that the 50p diameter matches the space allocated for the disc within the cartridge.
Thickness
The disc should be of an appropriate thickness to function correctly within the cartridge assembly without causing interference or excessive play.
Hole Pattern and Alignment
If the ceramic disc has holes for water passage, ensure these align perfectly with the corresponding components in the valve body to prevent leaks or restricted flow.
Anti-Clogging Technology for 50p Anti-Clogging Ceramic Discs
Ceramic Material Properties: Anti-clogging ceramic discs are made from high-grade ceramic materials, such as zirconia or alumina, which have inherently smooth surfaces and excellent hardness. These properties minimize friction and reduce the likelihood of particles adhering to or scratching the disc surfaces. The ceramic material is also chemically inert, resisting corrosion and mineral buildup, further contributing to its anti-clogging capabilities.
Precision Manufacturing: The discs are precisely engineered with flat, mirror-like finishes and tight tolerances. This ensures a near-perfect seal when the discs are closed, minimizing leaks, and an unobstructed flow path when open. The precision of the manufacturing process helps prevent any irregularities that might trap particles or encourage mineral deposits.
Lubrication and Coatings: Some anti-clogging ceramic discs may be treated with special lubricants or coated with low-friction materials, such as Teflon or diamond-like carbon (DLC). These coatings enhance the discs' slipperiness, making it more difficult for debris to adhere and facilitating the easy passage of water.
Self-Cleaning Design: The disc assembly often incorporates a self-cleaning mechanism, such as a streamlined flow path or a design that promotes turbulence within the water stream. Turbulence can help dislodge and flush away any particles that might otherwise accumulate. Additionally, the movement of the discs themselves during operation can act as a self-cleaning action, as the slight rotation or oscillation helps to prevent the formation of stationary zones where debris could settle.
Mesh or Filter Screens: In some faucet designs, an upstream mesh screen or filter is incorporated to capture larger particles before they reach the ceramic discs. These screens can be easily cleaned or replaced, ensuring that only clean water comes into contact with the discs and further reducing the risk of clogging.
Hard Water Compatibility: Anti-clogging ceramic discs are designed to withstand the challenges posed by hard water, which contains high levels of dissolved minerals like calcium and magnesium.
Our factory
Lianyungang Longhai Mining Machinery Manufacturing Co., Ltd. began in 1996, formerly known as Lianyungang Longhai mining machinery manufacturing factory. Since 2006, it has introduced foreign capital and changed its name to Lianyungang Longhai Mining Machinery Manufacturing Co., Ltd. (hereinafter referred to as "Longhai mining machinery"). First engaged in the production and sales of small beneficiation equipment such as magnetic separators. Vacuum filters have been produced since 1999. Cylindrical vacuum filter, disc vacuum filter (plastic plate, filter cloth and filter medium). Since 2005, we have seen that many fine-grained concentrates and tailings in the mine beneficiation industry need to be dehydrated, the aperture of the filter cloth of the disc filter is too large, and the filtered fine-grained ore is easy to stick to the surface of the filter cloth or penetrate. In addition, the filtrate is too turbid and does not meet the discharge standard, so we began to produce a ceramic vacuum filter with a higher degree of automation. The filtrate is clear, the filterable material particles can reach 325 mesh, the water content is lower, and the degree of automation is higher, Lower power consumption.
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